CSD Carbonated Beverages Filling Line
CSD Carbonated Beverages Filling Line

CSD Carbonated Beverages Filling Line Solution

Cola, Sprite, Soda, speaking water, cocktail, flavored water...the variety of carbonated beverage is ever changing. New trend, new products and new packaging are emerging continuously.

For carbonated filling machines, how to rise up the filling temperature to reduce energy consumption? How to reduce foaming? How to keep accurate filling? How to avoid the residuals in the neck? How to preserve the CO2...it is not an easy task to handle all these challenges. However, no matter what products, Planet Machine will achieve your target with the best technology.

Meanwhile, Planet Machine filling machine can realize multiple functions in one equipment. One machine can do water, carbonated drinks and hot filling products.

In the dynamic carbonated beverage industry, the All-in-One Carbonated Beverage Filling System stands as a game-changer, integrating rinsing, filling, and capping into a single high-performance unit Designed for efficiency and precision, this system is engineered to meet the rigorous demands ofdrinks like CSD, sparkling water, and flavored fizzy beverages, ensuring consistent quality and operational excellence.

CSD Carbonated Beverages
Production Line
CAD Configuration
Video
CSD Carbonated Beverages line
Client Benefits

30% Faster ROl: Reduced waste and energy costs enhance profitability.
Brand Consistency: Uniform fill levels and airtight seals uphold product quality.
Regulatory Compliance: Meets global hygiene and safety standards.

Applications & Value

Ideal For: Carbonated soft drinks, sparkling water, flavored sodas, and functional beverages.

➊ Water Treatment

➋ Allocation system

➌ Mixer machine

➍ chiller machine

➎ injection molding machine

➏ bottle blowing machine

➐ Canning machine

➑ coding machine

➒ Labeling Machine

➓ film wrapping machine

⓫ palletizer

For Specail Layout Contact for Advanced Customization!

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最终图纸-模型
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Unmatched Efficiency & High-Speed Production

Integrated 3-in-1 Design

Seamlessly combines rinsing, filling, and capping processes, reducing downtime and floor space. Production capacity ranges from 1,500 to 28,000 bottles/hour(model-dependent), ideal for scaling operations.

Water Recycling

High-pressure rinsing systems reduce water consumption by 15-20%, aligning with eco-friendly production goals.

Isobaric Filling Technology

Maintains equilibrium between bottle and tank pressure to retain carbonation, ensuring crisp fizziness in every bottle achieving a deviation rate below 0.5% for uniform fill levels and minimal product waste.

CO2 Pressure Control

Advanced pressure stabilization technology prevents gas loss during filling, preserving carbonation levels and minimizing foam formation.

Magnetic Torque Capping

Adjustable torque settings prevent overtightening or cap deformation, achieving a 99.9% seal integrity rate.

Modular Design

Scalable for future upgrades, such as loT connectivity for remote diagnostics and production analytics.

Versatility & Customization

Quick Bottle Adaptation

Swap star wheels or guides to handle diverse bottle types (PET, glass) and sizes (200ml-2000ml), supporting rapid product line changes.

Customizable Configurations

Optional nitrogen shielding for oxidation-sensitive beverages or loT integration for predictive maintenance.

Energy Efficiency

Optimized motor systems and low-power components (e.g., 3-15 KW models) lower operational costs.

Intelligent & safe & hygienic & durable

PLC & Touchscreen Control

Features Siemens PLC and Omron sensors for real-time monitoring, automated fault detection (e.g., missing caps, bottle jams), and one-touch operation, reducing labor costs by 25-30%.

Multi-Layer Safety Protocols

Overload protection, emergency stops, and alarms ensure operator safety and equipment longevity.

Energy Efficiency

Optimized motor systems and low-power components (e.g., 3-15 KW models) lower operational costs.

Gentle Bottle Handling

Non-contact rinsing technology avoids bottle neck contamination, while magnetic capping minimizes cap damage and ensures airtight seals.

Key FEATURES

More than 20 years filling machine manufacture experience.
More than 100 customers from over 50 countries.
More than 10 senior engineers in the team.
Over 5,700 machines manufactured.
100,000 original spare parts manufactured annually.
Own strong R & D institutions to make sure quality.

Product Parameters

Full Automatic Complete CSD 2000-30000bph Production Line PH≥4.6CSD
Material Shape Filling volume Filling level(mm) Neck type
PET Bottle Square or Round Bottle 100-2000ml Distance from bottle neckAccording request As request
Adjustable specificationsof the bottle type Middle Mould BaseBottle diameter ≤105mm Bottle Height≤335mm
Customers need to buy additional change-over parts for the different bottles.If using square bottles, then bottle separating system will be added.
Container Label & Control Mode Packaging system Palletizing system
Hot Melt Roll-FedPVC Shrink LabelFull Label/ Half LabelManual / Automaticc Packing system Min, Spec. ManualLow position gantry palletizerRobot PalletizerHigh position gantry palletizerSingle Arm PalletizerManual Palletizer
ManualFilm shrinkerWrap Around packerRobert Packing Machine 1*22*33*44*63*5
User Ambient Conditions Temperature:10~40ºC;Humidity:No dew
User Electrical Supply Specification Voltage:380V±5%, 3phase; Frequency:50HZ±1%

Model

DCGF14-12-5 DCGF18-18-6 DCGF24-24-8 DCGF32-32-8 DCGF40-40-10 DCGF50-50-12 DCGF60-60-15 DCGF72-72-18
Washing Heads 14 18 24 32 40 50 60 72
Filling Heads 12 18 24 32 40 50 60 72
Capping Heads 6 7 8 9 10 15 15 18
Capacity(bph) 2000-3000 4000-5000 6000-8000 9000-12000 12000-15000 16000-18000 19000-21000 26000-28000
Filling Type

Lsobaric Filling

Suitable Bottle Shape

Diameter from θ50-96mm, Bottle height from 165-310mm

Total Power(kw) 3 3.5 5 5 9 9 13 18
Overall Dimension
(L*W*H)mm
2360*1770*2350 2930*2150*2450 3300*2250*2450 3430*2650*2450 4430*3280*2450 5900*3300*2450 6000*5220*2550 6540*4900*2550
Machine weight(Kg) 2500 4800 5900 6900 10000 15500 18500 25500

 

Bottle Washing
Carboanted Drinks Filling Heads
Bottle Capping
Bottle Washing

Bottle Washing

  • Into bottle way is air conveyor direct connection with bottle dial.
  • All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.
  • 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.
  • 304/316 stainless steel washing pump make the machine more durable.
Carboanted drinks filling heads

Carboanted drinks filling heads

  • During filling carbonated drinks ,we use the krones filling structure, to guarrantee the stable filling level and speed, without Boiling.
  • Filling valve and bottle lifter uses adopts German Igus bearings which are corrosion-resistant and maintenance-free.
  • By install CIP cleaning cups, the filling machine can realize online CIP cleaning.
  • During filling process, there is no reflux of product, avoiding blockage of product.
Bottle Capping

Bottle Capping

  • Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping- All 304/316 stainless steel construction.
  • No bottle no capping.
  • Automatic stop when lack of bottle.
  • Capping effect is stable and reliable, Defective rate ≤0.2%.

Auxiliary Machine

Auxiliary Machine

More Solutions

Customized Solutions for Every Need

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