Juice Filling Line
Juice Filling Line

Juice Filling Line Solution

Juice, tea, milk based product, liquid food, energy drinks, milk tea, coffee and so on are all hot filling products. The product variety is ever increasing with flavors and textures preferred by customers.

The variation of beverage has extremely high requirements for the production equipment. Planet Machine filling machines will provide different solutions for different products. Every one of your products will have its optional solution.

In the competitive juice beverage industry, maintaining product freshness, quality, and efficiency is paramount. The Three-in-One Juice Filling System revolutionizes production by integrating rinsing, filling, and capping into a single, high-performance solution. Tailored for juices, nectars, and pulp-containing beverages, this system ensures hygienic processing, optimal flavor retention, and seamless scalability for manufacturers worldwide.

Beverage Filling Line
Production Line
CAD Configuration
Video
Filling Line
Client Benefits

Regulatory Compliance: Meets HACCP, ISO 22000, and global food safety standards.

Applications & Value

Ideal For: Fruit juices, vegetable blends, dairy-juice mixes, and functional beverages.

➊ Water Treatment

➋ Allocation system

➌ injection molding machine

➍ bottle blowing machine

➎ Canning machine

➏ coding machine

➐ Labeling Machine

➑ film wrapping machine

➒ Palletizer

For Specail Layout Contact for Advanced Customization!

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Layout-of-juice-line
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Ultra-Efficient Production

3-in-1 Automation

Combines rinsing, filling, and capping in one continuous process, achieving speeds up to 28,000 bottles/hour (model-dependent)with zero cross-contamination.

Water & Energy Efficiency

Closed-loop rinsing reduces water usage by 20%, while servo-driven motors cut energy consumption by 15-25%.

Adustable Sealing

Magnetic torque-controlled capping guarantees 99.9% seal integrity, preventing leaks and spoilage.

Advanced Filling Technology

Utilizes low-pressure filling nozzles and tem peratu re-control led systems to prevent oxidation and nutrient loss, preserving natural flavors and vitamins.

Optional sterile rinsing and nitrogen purging (for oxidation-sensitive juices) ensure minimal microbial contamination, extending shelf life.

Smart PLC Control

Real-time monitoring via touchscreen HMI enables quick adjustments, automatic fault detection, and production data logging.

Advantages

Hygienic & Durable Construction

Sanitary Stainless Steel: All contact surfaces are FDA/CE-compliant, corrosion-resistant, and ClP/SlP-ready for easy cleaning.

Flexible Production & Quick Changeovers

Multi-Bottle Compatibility: Switch between bottle types (PET, glass) and sizes (100ml-2000ml) in minutesby replacing modular star wheels or guides.

Sustainability & Cost Savings

Zero Product Waste: Overflow recovery systems reclaim excess liquid, minimizing losses duringstartup/shutdown.

Key FEATURES

It can apply to fill Juice, tea, milk based product, liquid food, energy drinks, milk tea, coffee into thermal proof PET bottle by changing few spare parts.
Its usual production capacity is in 1,000-24,000bph, 0.25-2.5L PET bottle is available.
Automatic Juice Filling Machine adopt Rinsing / Filling / Capping 3-in-1 technology, PLC control, Touch Screen, it is mainly made of SUS304/ SUS316.
Pivotal electrical parts use Mitsubishi, OMRON, and SIEMENS.
Filling accuracy is more or less than 1%.
The filling solution giving attention to the color and taste and keeping natural, green , health, nutrition flavor without preservatives and additives brings consumers brand-new and visual sense and comfortable drinking pleasure.

Product Parameters

Full Automatic Complete Juice 2000-36000bph Production Line PH≥4.6Juice
Material Shape Filling volume Filling level(mm) Neck type
PET Bottle Square or Round Bottle 100-2000ml Distance from bottle neckAccording request As request
Adjustable specificationsof the bottle type Middle Mould BaseBottle diameter ≤105mm Bottle Height≤335mm
Customers need to buy additional change-over parts for the different bottles.If using square bottles, then bottle separating system will be added.
Container Label & Control Mode Packaging system Palletizing system
Hot Melt Roll-FedPVC Shrink LabelFull Label/ Half LabelManual / Automaticc Packing system Min, Spec. ManualLow position gantry palletizerRobot PalletizerHigh position gantry palletizerSingle Arm PalletizerManual Palletizer
ManualFilm shrinkerWrap Around packerRobert Packing Machine 1*22*33*44*63*5
User Ambient Conditions Temperature:10~40ºC;Humidity:No dew
User Electrical Supply Specification Voltage:380V±5%, 3phase; Frequency:50HZ±1%

Model

RCGF14-12-5 RCGF18-18-6 RCGF24-24-8 RCGF32-32-8 RCGF40-40-10 RCGF50-50-12 RCGF60-60-15 RCGF72-72-18
Washing Heads 14 18 24 32 40 50 60 72
Filling Heads 12 18 24 32 40 50 60 72
Capping Heads 5 6 8 8 10 15 15 18
Capacity(bph) 2000-3000 4000-5000 6000-8000 9000-12000 12000-15000 16000-18000 19000-21000 26000-28000
Filling Type

Hot Filling

Suitable Bottle Shape

Diameter from θ50-96mm, Bottle height from 165-310mm

Total Power(kw) 3 3.5 5 5 9 9 13 18
Overall Dimension
(L*W*H)mm
2360*1770*2350 2930*2150*2450 3300*2250*2450 3430*2650*2450 4430*3280*2450 5900*3300*2450 6000*5220*2550 6450*4900*2550
Machine weight(Kg) 2500 4800 5900 6900 10000 15500 18500 25500

 

Bottle Washing
Juice Filling Heads
Bottle Capping
Bottle Washing

Bottle Washing

  • Into bottle way is air conveyor direct connection with bottle dial.
  • All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.
  • 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.
  • 304/316 stainless steel washing pump make the machine more durable.
Juice filling heads

Juice filling heads

  • During filling juice ,we will make a cover installaed on the filling valve, avoiding the fruit pulp return inside reflux pipe to block the pipe.
  • Filling valve and bottle lifter uses adopts German Igus bearings which are corrosion-resistant and maintenance-free.
  • By install CIP cleaning cups, the filling machine can realize online CIP cleaning.
  • During filling process, there is no reflux of product, avoiding blockage of product.
Bottle Capping

Bottle Capping

  • Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping.
  • All 304/316 stainless steel construction.
  • No bottle no capping.
  • Automatic stop when lack of bottle.
  • Capping effect is stable and reliable, Defective rate ≤0.2%.

Auxiliary Machine

Auxiliary Machine

More Solutions

Customized Solutions for Every Need

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