5-19L PET Water Bottle Filling Line
5-19L PET Water Bottle Filling Line

5-19L PET Water Bottle Filling Line Solution

With over 20 years of experience in designing and implementing customised complete 3-17L water filling line solutions for water, we can help you reach your production targets. Over the years, we have significantly reduce production costs while retaining their durability and expanding design opportunities.

In the rapidly growing bottled water industry, the Disposable Large Barrel Water Filling Machine redefines high-capacity production by integrating rinsing, filling, and sealing into a streamlined, automated system. Designed for 5-19L barrels, this machine is ideal for purified water, mineral water, and functional beverages, ensuring precision, hygiene, and cost-efficiency for manufacturers aiming to scale operations while maintaining strict quality standards.

3-15L
Production Line
CAD Configuration
Video
3-15L line
Client Benefits

Regulatory Compliance: Meets HACCP, ISO 22000, and global food safety standards.

Applications & Value

Ideal For: Fruit juices, vegetable blends, dairy-juice mixes, and functional beverages.

➊ Water Treatment

➋ injection molding machine

➌ bottle blowing machine

➍ Canning machine

➎ coding machine

➏ Labeling Machine

➐ film wrapping machine

➑ palletizer

For Specail Layout Contact for Advanced Customization!

Contact Us
Machine layout
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High-Speed, High-capacity Production

Automated 3-in-1 Operation

Combines rinsing, filling, and capping in a single process, achieving outputs of 1200-5000 barrels per hour (model-dependent), significantly reducing manual labor and downtime.

Multi-Barrel Adaptability

Easily handles 5L to 19L containers (e.g., PET ) with quick-adjustment mechanisms, ideal for diverse product lines or seasonal demands.

Water Recycling

Closed-loop rinsing systems reclaim up to 30% of water, lowering operational costs and environmental impact.

Precision Filing

Closed-loop liquid-level control ensures accuracy within +0.5%, minimizing water waste and ensuring consistent fill volumes.

Airtight Sealing

Magnetic torque-controlled capping ensures 99.9% seal integrity, preventing leaks and contamination during storage or transport.

Hygienic & Durable Construction

Food-Grade Materials

All contact surfaces use 304L or 316L stainless steel, resistant to corrosion and compatible with ClP (Clean-in-Place) systems to meet FDA/CE/lSO hygiene standards.

Scalable Solutions

From compact units for SlMEs to full production lines with integrated water treatment systems, tailored to meet global market needs.

Quick Changeover

Adjustable star wheels and guides allow rapid transitions between barrel sizes, minimizing downtime.

PLC Control System

Siemens PLC and touchscreen HiMl enable real-time monitoring, fault diagnostics (e.g., misaligned barrels, sealing errors), and one-touch operation for simplified management.

Safety Protocols: Emergency stops, overload protection, and automatic shutdowns prioritize operator safety and equipment longevity.

Key FEATURES

It can apply to fill natural spring water, purified water, carbonated water, flavored water into PET bottle by changing few spare parts.
It can apply to fill hot fruit juice, tea and other beverage into thermal proof PET bottle by changing few spare parts.
Automatic water filling machine adopts Rinsing / Filling / Capping 3-in-1 technology, PLC control, touch screen, it is majnly made of SUS304/ SUS316.
Pivotal electrical parts use Mitsubishi, OMRON, and SIEMENS.
We can provide complete beverage ideal solution - blowing. filling. packing for PET bottle.
Filling accuracy is more or less than 1%.

Product Parameters

Project Name:  Full Automatic Complete can 1000-5000bph Production Line Pure water, mineral water etc.
Material Shape Filling volume Filling level(mm) Neck type
PET round or spare bottle 5 -19L Distance from bottle neckAccording request As request
Adjustable specifications of the can type Middle Mould Based on bottle  diameter ≤205mm can Height≤340mm
Customers need to buy additional change-over parts for the different cans.                              
                             If using square bottles, then bottle separating system will be added.
Container Label & Control Mode Packaging system Palletizing system

PVC Shrink Label

Full Label/ Half Label

Manual / Automaticc

Packing system Min, Spec. Manual                              
                             Low position gantry palletizer                              
                             Robot Palletizer                              
                             High position gantry palletizer                              
                             Single Arm Palletizer                              
                             Manual Palletizer

Manual

Film shrinker

Wrap Around packer

Robert Packing Machine

1*2
2*2
                              
User Ambient Conditions Temperature:0~4ºC;70~92ºC Humidity:No dew
User Electrical Supply Specification Voltage:380V±5%, 3phase; Frequency:50HZ±1%

Model

CGF12-12-4G CGF16-16-4G CGF24-24-6G CGF32-32-8G
Washing Heads 12 16 24 32
Filling Heads 12 16 24 32
Capping Heads 4 4 6 8
Capacity(bph) 1000-2000 2000-3000 3000-4000 4000-5000
Filling Type

Gravity Filling

Suitable Bottle Shape

5 -19L

Total Power(kw) 4 5.5 7 11
Overall Dimension
(L*W*H)mm
4220*3200*2450 4530*3650*2350 5200*4250*2450 5915*4250*2450
Machine weight(Kg) 8500 9800 11000 13000

 

Filling Parts
Conventional Type Filling
Bottle Capping
Filling Parts

Filling Parts

  • Into bottle way is air conveyor direct connection with bottle dial.
  • All 304/316 stainless steel rinse heads, water spray style inject design, more save water consumption and more clean.
  • 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.
  • 304/316 stainless steel washing pump make the machine more durable.
Conventional type filling

Conventional type filling

  • 304/316 Stainless steel filling nozzle.
  • Filling volume adjustable in fine rank, same liquid level after filling.
  • All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
  • 304/316 stainless steel filling pump.
  • Efficient spray nozzle rinse thoroughly and save water for flushing.
Bottle Washing

Bottle Capping

  • Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping.
  • All 304/316 stainless steel construction.
  • No bottle no capping.
  • Automatic stop when lack of bottle.
  • Capping effect is stable and reliable, Defective rate ≤0.2%.

Auxiliary Machine

Auxiliary Machine

More Solutions

Customized Solutions for Every Need

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