5 gallon filling production line
5 gallon filling production line

5 GALLON FILLING LINE SOLUTION

Planet Machine 5 gallon water production line consists of empty bottle transferring, internal bottle brushing, auto de-capper, external bottle brushing, rinsing filling capping, light checker, neck shrinker, bagging, full bottle transferring and pallitizer, enabling full automatic intelligent production. The whole process is strictly controlled, which ensures the complete compliance with customer’s local standards and regulations set up by their Health Department. During filling process, secondary pollution is strictly controlled, which makes it an ultra-clean production line. It’s a most ideal, acknowledged and reliable automatic gallon water production line for companies and factories. This line is mainly used for filling pure water or mineral water of 3 & 5 gallon bottle.

5 gallon filling production line
Production Line
CAD Configuration
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Technical Highlights

Modular Fexibility: Adaptable to varying bottle sizes (e.g., 3-gallon or 5-gallon) and materials (PC) with quick-change components.

Client Benefits

30-50% Labor Reduction: Full automation replaces manual washing and filling processes.
Scalability: Suitable for small-scale startups to large industrial plants, with options for integrated production lines.

Applications & Value

Ideal For: Bottled water producers, beverage manufacturers, and private-label brands targeting bulk water packaging.

Water Treatment

➋ Cap Removal Machine

➌ Bucket Brushing Machine

➍ Canning Machine

➎ Bagging Machine

➏ Bottle Mouth Film Coating Machine

➐ Laser Marking Machine

➑ Palletizing Machine

For Specail Layout Contact for Advanced Customization!

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Advantages

High degree of automation

Features a PLC (Programmable Logic Controller) and pneumatic controls for simplified operation, troubleshooting, and maintenance.

Intuitive interfaces allow operators to monitor and adjust settings in real time.

Intelligent management

Optional intelligent plant management software applicable to internet collects, transits, stores, statistics, and analyses real-time data making remote control and digitalized production management easy.

Low cost

Optimized technology lowers running cost by cutting down consumption of water, electricity, and chemical material.

Compliant with food safety and quality regulations

The design of complete line fully complies with regulation for food safety-quality by avoiding dead angle, dead-end, static liquid. thread connector, etc.

Easy maintenance

Extensively adopts adapter, manhole, valve, etc., to ensure the safety and easy maintenance.

Stable and reliable

Combination of mature technology and continuous innovation ensures stability and reliability.

Key FEATURES

It can apply to fill natural spring water, purified water, carbonated water, flavored water into PET bottle by changing few spare parts.
Automatic water filling machine adopts Rinsing / Filling / Capping 3-in-1 technology, PLC control, touch screen, it is majnly made of SUS304/ SUS316.
Pivotal electrical parts use Mitsubishi, OMRON, and SIEMENS.
We can provide complete beverage ideal solution - blowing. filling. packing for PET bottle.
Filling accuracy is more or less than 1%.

Product Parameters

Full Automatic Complete 60-1200BPH 3-5 Gallon Barrel Filling Production Line

Mineral Water / Pure Water

Material

Shape Filling Volume Filling Type Conveyor Mode
PC / PET Round or Square 3 - 5 Gallon Gravity filling Normal temperature Conveyor belt

Adjustable Specifications of Bottle Type

Size of Barrel : ф276×490mm

Customers need to buy additional change-over parts for the different bottles.

If using square bottles, then bottle separating system will be added.

Container Label Sticker Label / Shrink Wrap Label / Prinetr Label
User Ambient Conditions Temperature: 10~40℃ Humidity: No dew
User Electrical Supply Specification Voltage: 380V±5% 3phase Frequency: 50HZ±1%
Model QGF-100 QGF-300 QGF-450 QGF-600 QGF-900 QGF-1200
Flushing Rows 1 2 3 4 6 8
Capacity(bph) 150 300 450 600 900 1200
Filling Type Non-contact Pressure Filling
Suitable Can Size 3&5 Gallon
Total Power (kw) 3 7.5 10 15 19 28
Overall Dimension
(LxWxH)mm
3250x1200x2050 4230x1650x2350 4800x1950x2350 6215x2100x2350 6860x2250x2350 7900x2250x2350
Machine Weight(kg) 1500 3000 4000 5500 6500 8000

 

Rinsing Part
Filling Part
Capping Part
Rinsing part

Rinsing part

  • Uploading and dropping barrels changed from 45 degree to translatory which is more stable.
  • Washing nozzles can insert into 10-15 cm of the barrel in order to rinse impurities down.
  • Rinsing pump is separately controlled by PLC.
Filling Part

Filling Part

  • The washing bottle, filling, sealing are connecting with the thumbwheel card bottleneck transportation methods.
  • The rotating disk is all made of SUS304 stainless.
  • Filling valve manufactured by SUS304.
  • The filling valve structure design is reasonable, the filling quantity is accurate.
Capping Part

Capping part

  • Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping.
  • All 304 stainless steel construction.
  • No bottle no capping.
  • Automatic stop when lack of bottle.
  • Capping effect is stable and reliable ,Defective rate ≤0.2%.
  • 5 gallon
  • 5 gallon

Auxiliary Machine

Auxiliary Machine

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