PET Bottled Water Filling Line
PET Bottled Water Filling Line

PET Bottled Water Filling Line Solution

Water is a multifaceted product: natural spring water, purified water, carbonated water, flavored water... What process can be used to prevent bromate formation? How to deploy mechanical filling valves to keep water crystal clear and contaminant free? How to achieve the maximum benefit with speed, accuracy and light weight bottles? Planet Machine, the expert in liquid product filling, will always provide you with the best solution for your products.

In the rapidly expanding bottled water industry, the Three-in-One Water Filling System by Suzhou Planet Machinery redefines production standards with its integrated design and smart automation. Combining rinsing, filling, and capping into a single streamlined process, this system delivers unmatched efficiency, precision, and sustainability for modern beverage manufacturers.

Fillers with from 20 to 100 valves from 3,000 to 50,000 b/hour on 0.5 litres with still water. A mechanical gravity filling machine, for PET bottles, designed for cold and hot filling of non-carbonated products.

Water Filling Machine
Production Line
CAD Configuration
Video
Water Filling Line
Client Benefits

Slash operational costs while scaling production.
Enhance brand reputation with consistent product quality.
Future-proofyour operations with loT-ready upgrades (optional).

Applications & Value

Ideal For: Mineral water, purified water, functional beverages, and liquid food products.

➊ Water Treatment

➋ Injection Molding Machine

➌ Bottle Blowing Machine

➍ Canning Machine

➎ Coding Machine

➏ Labeling Machine

➐ Film Wrapping Machine

➑ Palletizer

For Specail Layout Contact for Advanced Customization!

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Ultra-Efficient Production

3-in-1 Integrated Design

Seamless integration of rinsing, filling, and capping minimizes downtime and space requirements. Achieve speeds up to 42,000 bottles/hour (model-dependent), maximizing output.

Rinse-Fill-Cap Workflow

Bottles are air-conveyed, precision-rinsed, filled under nitrogen shielding (optional), and hermetically sealed—boosting efficiency by 40% versus traditional setups.

High-Pressure Rinsing

360° bottle sterilization with imported pumps guarantees hygiene while reducing water consumption by 15%.

Precision Filling Technology

Equipped with high-accuracy flow meters and closed filling valves, ensuring a deviation rate below 0.5% and zero liquid waste.

Smart Capping System

Optimized power usage and a magnetic torque-controlled capping system prevent cap damage, lowering material waste.Torque-stable capping heads achieve a 99.9% seal integrity rate, eliminating leaks or cap deformation.

Smart Automation

PLC control system with a user-friendly touchscreen HMI enables one-click operation, automatic fault detection, and real-time monitoring, reducing labor costs by 30%.

Reliability & Safety

Multi-Layer Protection

Overload alerts, automatic stoppage, and emergency brakes prioritize operator and equipment safety.

Durable Performance

Premium-grade components (Siemens PLC, Omron sensors) ensure a lifespan exceeding 10 years with minimal maintenance.

Sustainable Engineering

Water recycling modules and noise reduction (<75dB) align with global green manufacturing trends.

Versatile & Adaptable

Quick Changeover

Swap star wheels or guides in minutes to handle diverse bottle types (PET, aluminum) and sizes, ideal for water, Juice, mineral water etc.

Hygienic Construction

Food-grade stainless steel components ensure corrosion resistance, easy cleaning, and compliance with FDA/CE/ISO standards.

Key FEATURES

Water filling line can apply to fill natural spring water, purified water, carbonated water, flavored water into PET bottle by changing few spare parts.
Water filling line production capacity usual is in 1,000-36,000bph, 0.25-2.5L PET bottles are available.
Automatic water filling machine adopts Rinsing / Filling / Capping 3-in-1 technology, PLC control, touch screen, it is majnly made of SUS304/ SUS316.
Pivotal electrical parts use Mitsubishi, OMRON, and SIEMENS to water filling production line.
The whole productio filling line accuracy is more or less than 1%.
We can provide complete beverage ideal solution - blowing. filling. packing for PET bottle.

Product Parameters

Full Automatic Complete Water 2000-48000bph Production Line PH≥4.6drinking water
Material Shape Filling volume Filling level(mm) Neck type
PET Bottle Square or Round Bottle 100-2000ml Distance from bottle neckAccording request As request
Adjustable specificationsof the bottle type Middle Mould BaseBottle diameter ≤105mm Bottle Height≤335mm
Customers need to buy additional change-over parts for the different bottles.If using square bottles, then bottle separating system will be added.
Container Label & Control Mode Packaging system Palletizing system
Hot Melt Roll-FedPVC Shrink LabelFull Label/ Half LabelManual / Automaticc Packing system Min, Spec. ManualLow position gantry palletizerRobot PalletizerHigh position gantry palletizerSingle Arm PalletizerManual Palletizer
ManualFilm shrinkerWrap Around packerRobert Packing Machine 1*22*33*44*63*5
User Ambient Conditions Temperature:10~40ºC;Humidity:No dew
User Electrical Supply Specification Voltage:380V±5%, 3phase; Frequency:50HZ±1%

Model

CGF14-12-5 CGF18-18-6 CGF24-24-8 CGF32-32-8 CGF40-40-10 CGF50-50-15 CGF60-60-15 CGF72-72-18 CGF80-80-22
Washing Heads 14 18 24 32 40 50 60 72 80
Filling Heads 12 18 24 32 40 50 60 72 80
Capping Heads 5 6 8 8 10 15 15 18 22
Capacity(bph) 4000-5000 8000-9000 10000-12000 13000-15000 15000-18000 22000-24000 28000-30000 33000-36000 40000-42000
Filling Type

Gravity Filling

Suitable Bottle Shape

Diameter from θ50-96mm, Bottle height from 165-310mm

Total Power(kw) 3 3.5 5 5 9 9 13 18 23
Overall Dimension
(L*W*H)mm
2360*1770*2350 2930*2150*2450 3300*2250*2450 3430*2650*2450 4430*3280*2450 4720*3550*2450 6000*5450*2550 6500*4680*2550 7800*6380*2550
Machine weight(Kg) 2000 4200 5500 6500 9500 15000 18000 25000 27000

 

Bottle Washing
Fixed Liquid Level Filling System
Bottle Capping
Bottle Washing

Bottle Washing

  • Into bottle way is air conveyor direct connection with bottle dial.
  • All 304/3l6 stainless steel rinse heads, water spray styleinject design, more save water consumption and more clean.
  • 304/316 Stainless steel Gripper with plastic pad, ensure minimalbottle crash during washing.
  • 304/316 stainless steel washing pump make the machine moredurable.
Fixed liquid level filling system

Fixed liquid level filling system

  • Filling volume adjustable in fine rank, same liquid level after filling.
  • All 304/316 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean.
  • 304/316 stainless steel filling pump.
  • Efficient spray nozzle rinse thoroughly and save water for flushing, Apply the high speed water filling valve with Fixed liquid level system, the filling speed is 20% higher than normall filling valve.
Bottle Capping

Bottle Capping

  • Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping.
  • All 304/316 stainless steel construction.
  • No bottle no capping - Automatic stop when lack of bottle.
  • Capping effect is stable and reliable, Defective rate ≤0.2%.

Auxiliary Machine

Auxiliary Machine

More Solutions

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